Case Study: Nescafé Toluca’s Success Driven by AI
Nescafé Toluca, the world’s most significant plant for the brand, has successfully integrated artificial intelligence (AI) into its operations with Schneider Electric’s EcoStruxure™ Asset Advisor software. This integration enabled real-time monitoring of the plant’s medium voltage infrastructure, preventing five unplanned outages that would have resulted in over two million dollars in losses.
- AI-driven system prevented potential failures and provided insights into electricity consumption.
- Enabled scalability of the platform according to evolving operational needs.
- Strengthened plant resilience and advanced towards more efficient and sustainable operations aligned with international standards.
Smart Solutions for Connected Operations
Schneider Electric’s innovation extends to digital twins, virtual replicas of processes or assets that allow simulation of scenarios and risk assessment without disrupting production. This technology accelerates decision-making, reduces costs, and empowers operational teams to respond swiftly to various contexts.
Through its digital architecture EcoStruxure™ and the collaboration with companies like AVEVA, ProLeit, and ETAP, Schneider Electric offers businesses the ability to connect data, processes, and analytical models on a single platform. This enables more accurate identification of operational improvement opportunities.
AI Applied to Agriculture
The impact of these solutions is also evident in the agricultural sector. In New Zealand, WaterForce implemented a platform supported by EcoStruxure™ Plant Advisor and Microsoft Azure to supervise irrigation and wastewater systems. As a result, farmers reported up to 50% reduction in energy consumption and more efficient water resource management.
- AI-driven solutions led to significant economic benefits and optimized time for producers.
- Remote monitoring prevented frequent on-site inspections, enhancing efficiency.
Rapid Adoption of AI in the Global Business Landscape
The adoption of artificial intelligence by businesses has grown rapidly worldwide. The Stanford Human-Centered AI Institute’s 2025 AI Index reports that 78% of organizations now implement AI in their operations, compared to 55% in 2023, highlighting the swift evolution of this technology.
For Mexico’s industry, the risk of falling behind in a competitive market is significant if these technologies are not integrated. Schneider Electric aims to bridge this gap by offering a range of innovations, from variable speed drives and HMIs to intelligent software and automation solutions, complemented by training programs for integrators and distributors.
With over 80 years of experience in Mexico, Schneider Electric drives projects in infrastructure, data centers, energy, and manufacturing, with the goal of facilitating digitalization and enhancing productive sector efficiency.
Key Questions and Answers
- What is driving the transformation in industrial operations? Artificial Intelligence (AI) is revolutionizing production efficiency, sustainability, and competitiveness across various industries.
- How has Nescafé Toluca benefited from AI integration? By using Schneider Electric’s EcoStruxure™ Asset Advisor, Nescafé Toluca prevented unplanned outages and gained insights into electricity consumption, leading to more efficient operations.
- What are digital twins and how do they benefit businesses? Digital twins are virtual replicas of processes or assets that allow simulation and risk assessment without disrupting production. They accelerate decision-making, reduce costs, and empower operational teams.
- How has AI impacted the agricultural sector? In New Zealand, AI-driven solutions have led to significant reductions in energy consumption and optimized water resource management for farmers.
- Why is AI adoption crucial for Mexico’s industry? Rapid integration of AI technologies is essential to remain competitive in a fast-evolving market. Schneider Electric aims to bridge this gap by offering various innovations and training programs.
For more information on Schneider Electric’s automation initiatives:
